Senior Maintenance Technician Job at Niagara Bottling North America, Dallas, TX

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Job Description

Job Description**Essential Functions

**

  • Adhere to and enforce highest standards in safety and good manufacturing practices plant-wide
  • Train and lead Operators, Mechanics and Supervisors on technical procedures related to high-speed

bottle manufacturing and packaging

  • Work directly with plant leadership to develop and execute projects involving continuous

improvement, upgrades, and the resolution of re-occurring problems

  • Rapid identification of machine problems to minimize equipment downtime with root cause

analysis conducted to prevent re-occurrence

  • Partner with other Sr. Maintenance Technician to resolve cross-functional problems
  • Use of available software systems to analyze and identify issues to drive throughput

performance

  • Define requirements and lead overhaul efforts to rebuild equipment to like-new status during

planned downtime

  • Transfer knowledge to Niagara team members to develop operating and troubleshooting

procedures in the following areas of bottling production specialization:

o Blow molding, inclusive of PET processing, machine set-up, mold changes, and quality

inspection systems

o Filling/capping, beverage processing methods, cap feeding systems with light closures,

vision inspections systems and laser date coders, quality/sanitation standards, and conveying

systems

o Labeling technology, roll-fed and/or cut and stack, machine set-up, hot melt gluing systems,

and conveying systems

o Dry-end packaging including case packers, case conveyors, conventional and robotic

palletizers, and stretch wrappers. Machine set-up required for all pack size changes

o Common OEM’s for production equipment: Krones, Sidel, KHS, Sacmi, Tech Long

  • Transfer knowledge to Niagara team members to develop operating and troubleshooting procedures in the following areas of injection technology:

o Husky injection molding machines consisting of hydraulic, pneumatic, and electromechanical

systems

o Auxiliary systems including resin handling/blending, resin drying, dehumidification, vision

inspection, conveying, and cooling systems

o Mold systems, internal hot runner and cold half maintenance, identification of component

wear and troubleshooting through detailed inspection of produced products

o Plastic processing at high speeds while maintaining tight part tolerances and acceptable

levels of acetaldehyde (AA)

  • Create SOP’s for troubleshooting machines, and upload them to BDA system; responsibility for machine reliability and meantime before failure
  • Regular and predictable attendance, as well as required on-call availability, are essential

functions of the job to ensure equipment and facility up-time

  • Please note this job description is not designed to contain a comprehensive list of activities,

duties or responsibilities that are required of the employee for this job. Duties, responsibilities

and activities may change at any time with or without prior notice.

**Qualifications

**

  • Minimum Qualifications:- 6 Years – Experience in a maintenance manufacturing environment

    • 6 Years – Experience in Position
    • 4 Years – Experience managing people/projects
    • experience may include a combination of work experience and education
  • Demonstrated ability to communicate effectively and resolve issues across multiple departments and levels of the organization

  • Experience with Microsoft Word, Excel, and Outlook

  • Effective communication of issues and solutions to cross-functional team members

  • Ability to read and interpret schematics: electrical, hydraulic, and pneumatic

  • Skilled in the use of shop equipment such as hydraulic and mechanical presses, bench grinder, drill press, mill and lathe, and assorted power tools

  • Proficient skills with precision measuring equipment, such as calipers, dial indicators, bore gauges, and depth gauges

  • Willingness to be a technical leader and trainer within a specific area of plant or machine center

  • Preferred Qualifications:- 10+ Years– Experience in a maintenance manufacturing environment

    • 10+ Years – Experience working in Position

    • 6 Years – Experience managing people/projects

  • experience may include a combination of work experience and education
  • 4 years of experience in one of the following fields: blow molding, injection molding,
  • packaging, or beverage
  • 4 years of experience with Krones, Husky, Sidel, or other packaging or bottling equipment
  • 1 year of experience leading and developing others on the functionality and repair of equipment
  • 2 years of experience creating process improvements or continuous improvement initiatives
  • Skilled in fabrication capabilities such as cutting and welding (mig, tig or stick)
  • Skilled working with electrical systems including 480VAC & 24VDC power
  • Ability to read and interpret schematics for process and instrumentation diagrams
  • Skilled in the repair of variable frequency drives, servo motors and controllers, communication systems (asi-bus, can-bus, profi-bus, ethernet), PLC input/output cards, and safety modules

**Competencies

**

This position embodies the values of Niagara’s LIFE competency model, focusing on the following key drivers of success:

  • Lead Like an Owner

    • Makes safety the number one priority
    • Keeps alert for safety issues and escalates immediately
    • Effectively prioritizes tasks based on department goals
    • Shows respect to others and confronts interpersonal issues directly
    • Prioritizes resolution of customer issues effectively
    • Responds promptly and honors commitments to internal and external customers
  • InnovACT

    • Makes recommendations to continuously improve policies, methods, procedures, and/or products
    • Demonstrates adaptability by reacting appropriately to unexpected changes in situations or circumstances
    • Increases performance through greater efficiency
  • Find a Way

    • Seeks to develop technical knowledge through learning from other experts
    • Understands interdepartmental impact of individual decisions and actions
    • Seeks solutions rather than placing blame
  • Empowered to be Great

    • Consistently looks for ways to improve one’s self through growth and development opportunities
    • Communicates clearly and promptly up, down, and across
    • Communicates effectively to manage expectations

**Education

**

  • Minimum Required:

  • High School Diploma or GED

  • Preferred:

  • Associate's Degree in manufacturing, manufacturing technology, mechatronics, industrial manufacturing, manufacturing automation or other similar manufacturing-related

    specialization

**Certification/License:

**

  • Required:

    N/A

  • Preferred:

    N/A

**Foreign Language

**

  • Required:

    None Required

  • Preferred:

    None Required

You should be proficient in:

  • PLC Troubleshooting Skills
  • Electrical Troubleshooting Skills
  • Mechanical Troubleshooting Skills
  • Troubleshooting Industrial Automation Equipment
  • PLC Programming Experience

Machines & technologies you'll use:

  • Programmable Logic Controller (PLC) (Allen Bradley, Siemens, B&R Industrial Automation)

Salary info:

$35 - $42 / hr

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